1). Routine Inspection: A. Control cabinet cleaning: Clean the exterior of the robot control cabinet and remove dust from the inside. B. Control cabinet component security check: Check the tightness of all components inside the control cabinet. C. Teach pendant cleaning: Clean and organize the teach pendant and its cables. D. Circuit board indicator light status: Check the status lights of each circuit board inside the control cabinet to confirm their status. E. Control cabinet internal cable inspection: Ensure all cable connectors inside the control cabinet are securely connected and the cables are neatly arranged.
2). Control Cabinet Measurement: A. Power supply voltage measurement: Measure the robot's incoming voltage, drive voltage, and power module voltage, and sample the waveforms of each voltage using an oscilloscope for overall voltage analysis. B. Safety circuit detection: Check whether the safety circuits (AS, GS, ES) are operating normally. C. Teach pendant function test: Test the functionality of all buttons, check if the emergency stop circuit is working correctly, and test the touchscreen and display functions. D. System calibration compensation value check: Check whether the robot's calibration compensation value parameters match the factory configuration values. E. System backup and import test: Check if the robot can successfully perform program backup and re-import functions. F. Hard disk space check: Optimize the robot control cabinet's hard disk space to ensure sufficient operating space. G. Humidity check: Check the humidity of the control cabinet and the environment to ensure the robot operates normally within the allowed operating range.
3). Maintenance Part Replacement: A. Drive fan unit replacement: Replace the cooling fan of the drive unit. B. Dust filter replacement: Replace the control cabinet dust filter. C. Auxiliary contactor contact replacement: Replace the normally open and normally closed contacts of the control cabinet's auxiliary contactor. D. Fuse replacement: Replace the control cabinet fuses. E. Motor power indicator light replacement: Replace the indicator light inside the motor power button on the control cabinet's operating panel.
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